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Oturn
5-Axis Rotary Table
The 5-axis horizontal machining center is equipped with a high-precision rotary table, enabling full 5-axis machining for complex parts. This component allows simultaneous movement along the X, Y, Z, and rotational axes, enabling the machining of intricate geometries with superior accuracy. Ideal for complex 3D part machining, it enhances flexibility and reduces the need for multiple setups.
High-Performance Spindle
The A Series is designed with a powerful spindle that delivers exceptional cutting performance. With high-speed capabilities and rigid construction, the spindle ensures precise material removal even at high loads, making it ideal for processing tough materials like metals, alloys, and composites.
Advanced CNC Control System
Equipped with a state-of-the-art CNC control system, the A Series provides precise operation and full programmability for complex machining tasks. The intuitive interface allows operators to easily input custom commands, while the high-quality control ensures smooth coordination of the machine's axes, enabling detailed and accurate production.
Rigid Machine Frame
The machining center is built with a robust, vibration-resistant frame to ensure stability during machining operations. This structure minimizes vibrations, which is essential for maintaining dimensional accuracy and achieving high-quality surface finishes, particularly when working with fine tolerances.
Automatic Tool Changer (ATC)
The integrated Automatic Tool Changer (ATC) offers seamless tool transitions, reducing downtime between operations. Capable of holding multiple tools, the ATC allows for quick tool changes, enhancing the efficiency of long production runs and complex multi-tool operations.
Chip Removal System
The A Series is equipped with a high-performance chip removal system designed to effectively clear chips and debris from the work area. This system ensures smooth and continuous operation, preventing blockages and reducing the risk of tool damage during long machining cycles.
Workpiece Clamping System
The machining center includes a versatile workpiece clamping system that securely holds parts in place during the machining process. This system is designed to accommodate a variety of workpiece sizes and shapes, ensuring consistent and accurate machining without shifting or instability.
Step 1: Setup
Begin by securely mounting the workpiece onto the worktable, ensuring it is aligned correctly with the machine's axes. Select the appropriate tooling and configure the tool magazine using the CNC interface.
Step 2: Programming
Using the CNC control system, input the desired machining program based on your part's specifications. The system will control all the machine axes, including rotary movements, to precisely shape the workpiece.
Step 3: Machining Process
Start the machining process and monitor the operation via the control panel. The A Series will automatically adjust spindle speeds, axis movements, and tool changes based on the programmed instructions, delivering high-precision results.
Step 4: Finishing
Once the machining cycle is complete, inspect the workpiece for accuracy and surface finish. Use the ATC to swap out tools if additional operations or finishing steps are required.
Step 5: Maintenance
Regularly check the machine’s components, especially the spindle and rotary table, for wear or damage. Ensure that the chip removal system is functioning properly, and keep the work area clean to maintain optimal performance.
Technical Specifications
Item | Unit | V5-320B | V5-630B | V5-1000A | ||||
Table | ||||||||
Diameter | mm | 320 | 630 | 1000 | ||||
Max. horizontal load | kg | 150 | 500 | 3000 | ||||
Max. vertical load | 100 | 300 | 2000 | |||||
T-slots (number X width) | No. X mm | 8X10H8 | 8X14H8 | 5X18 | ||||
Machining range | ||||||||
Distance from spindle nose | Max.(mm) | 430 | 550 | 1080 | ||||
to table surface | Min.(mm) | 100 | 150 | 180 | ||||
X-axis | mim | 450 | 600 | 1150 | ||||
Y-axis | mm | 320 | 450 | 1300 | ||||
Z-axis | mm | 330 | 400 | 900 | ||||
B-axis | . | -35~ +110 | -35~ +110 | -150~ +130 | ||||
C-axis | . | n X 360 | n X 360 | n X 360 | ||||
Spindle | ||||||||
Tool holder | BT30 | HSKE40 | BT40 | HSKA63 | BT50 | HSKA100 | ||
Pull stud | MAS403 BT30-I | MAS403 BT40-I | MAS403 BT50-I | |||||
Rated speed | rpm | 12000 | 17500 | 1800 | 2000 | 1500 | ||
Max. speed | 24000 | 32000 | 12000 | 18000 | 10000 | |||
Motorized spindle output torque (S1/S6) | Nm | 12/15.5 | 6/8.2 | 69/98 | 72/88 | 191/236 | ||
Motorized spindle output power (S1/S6) | kW | 15/19.5 | 11/15 | 13/18.5 | 15/18.5 | 30/37 | ||
Coordinate axis | ||||||||
Rapid traverse | X-axis | m/min | 36 | 36 | 25 | |||
Y-axis | 36 | 36 | 25 | |||||
Z-axis | 36 | 36 | 25 | |||||
Max. speed | B-axis | rpm | 100 | 15 | ||||
C-axis | 80 | |||||||
130 | 80 | 30 | ||||||
Automatic tool changer | ||||||||
Type | Disk type | Disk type | Horizontal chain type servo automatic tool changer | |||||
Tool selection | Bidirectional proximity principle | Bidirectional proximity principle | Bidirectional proximity principle | |||||
Capacity | T | 24/30 | 24 | 30 | ||||
Max. tool length | mm | 200 | 300 | 400 | ||||
Ma tool weight | kg | 3.5 | 8 | 20 | ||||
Max disk diameter | Full | mm | 65 | 80 | 125 | |||
Adjacent positions empty | 125 | 150 | 180 | |||||
Accuracy | ||||||||
Implementation Standards | GB/T 20957 | GB/T 20957 | GB/T 20957 | |||||
Positioning accuracy | X/Y/Z axis | mm | 0.006 | 0.007 | 0.08 | |||
B/C axis | “ | 6 | 6 | 8 | ||||
Repeatability | X/Y/Z axis | mm | 0.004 | 0.005 | 0.006 | |||
B/C axis | “ | 4 | 4 | 6 | ||||
Weight | kg | 4000 | 6500 | 33000 | ||||
Capacity | KVA | 45 | 45 | 80 | ||||
Overall dimensions (LXWXH) | mm | 3460 X 3000X 2335 | 4000 X 4000X 3200 | 7420X4800X4800 |
Processing Example
1.Aerospace
2.Automobile Processing Solutions