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Proper Setup and Alignment
Before starting any machining operation, ensure that the CNC Gantry Machining Center YMC Series is correctly installed and aligned. Check the level of the machine, the positioning of the workpiece, and the alignment of the tool to avoid inaccuracies during machining. Regularly verify that the gantry and moving axes are free from obstruction.
Tooling Compatibility
Always use the appropriate cutting tools compatible with the materials you are working with. Ensure that the tools are properly installed and securely fastened to the spindle to avoid tool damage or accidents. Regularly check tool conditions for wear and tear, replacing them as necessary to maintain machining precision.
Regular Maintenance
The YMC Series requires periodic maintenance to ensure optimal performance. Keep the machine clean and regularly lubricate moving parts to prevent wear and minimize friction. Check for any signs of vibration or irregular noises during operation, as these may indicate the need for servicing or alignment.
Safety Protocols
Always follow safety guidelines when operating the CNC Gantry Machining Center. Ensure all safety covers and guards are in place before beginning operations. Operators should wear appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injury.
Monitor Cutting Conditions
Monitor cutting conditions, such as feed rate, cutting speed, and spindle speed, to prevent overheating, excessive tool wear, or part deformation. Make adjustments based on the material type and complexity of the machining task to maintain consistent results.
Avoid Overloading
Do not exceed the maximum load capacity specified for the machine. Overloading the YMC Series can lead to premature wear of components, reduced accuracy, and potential damage. Always adhere to recommended weight limits for both the workpiece and tools.
1. What is the maximum workpiece size the YMC Series can handle?
The YMC Series is designed to accommodate large workpieces, with a spacious working area capable of handling oversized parts. For specific size limits, refer to the technical specifications or consult the manufacturer to ensure the machine fits your needs.
2. How often should the YMC Series be serviced?
Routine maintenance should be performed every 500 operational hours, which includes lubrication, checking for wear, and inspecting moving parts. Regular cleaning and checking for loose components will help prolong the life of the machine.
3. Can the YMC Series handle different materials?
Yes, the CNC Gantry Machining Center YMC Series is versatile and can be used for a variety of materials, including metals, plastics, and composites. Ensure you select the correct cutting tools and adjust machining parameters according to the material being worked on.
4. What is the maximum spindle speed of the YMC Series?
The maximum spindle speed varies depending on the specific model of the YMC Series. For detailed specifications, refer to the product manual or technical documentation to ensure compatibility with your machining requirements.
5. Is it necessary to have specialized training to operate the YMC Series?
While the YMC Series is equipped with a user-friendly interface, it is recommended that operators have some CNC machining experience or training to ensure optimal performance and safety. The manufacturer also provides training programs to help operators maximize the machine’s capabilities.
6. How do I troubleshoot issues with the machine?
For troubleshooting, consult the user manual or contact customer support. Common issues may include tool misalignment, programming errors, or machine vibration. Regular inspection of the machine, proper setup, and calibration can prevent many issues from arising.
Technical Specifications
Specifications | Unit | YMC-1310 | YMC-1612 | YMC-2215 | YMC-1610 | YMC-2016 | YMC-2516 | YMC-2518 |
X/Y/Z Travel | mm | 1300/1000/500 | 1600/1200/580 | 2200/1500/800 | 1600/1000/720 | 2000/1600/800 | 2500/1600/800 | 2500/1800/1000 |
Worktable size | mm | 1300×1000 | 1600×1200 | 2200×1480 | 1500×1000 | 2000×1300 | 2500×1300 | 2500×1600 |
Max. load of worktable | kg | 1500 | 2000 | 5000 | 2000 | 5000 | 7000 | 8000 |
Distance from spindle nose to worktable | mm | 150-650 | 150-730 | 150-950 | 200-920 | 200-1000 | 200-1000 | 200-1200 |
Distance between two columns | mm | 1200 | 1380 | 1580 | 1660 | 1660 | 1660 | 1800 |
Spindle Tapper | / | BT40 | BT40 | BT50 | BT50/φ190 | BT50/φ190 | BT50/φ190 | BT50/φ190 |
Spindle speed | rpm | 12000 | 12000 | 6000 | 6000 | 6000 | 6000 | 6000 |
Spindle power | kw | 7.5/11 | 11/15 | 15/18.5 | 15/18.5 | 15/18.5 | 15/18.5 | 15/18.5 |
G00 Rapid feed X/Y/Z | mm/min | 15000/15000/ | 15000/15000/ | 15000/15000/ | 15000/15000/ | 15000/15000/ | 15000/15000/ | 10000/15000/ |
G01 Cutting feed | mm/min | 1-8000 | 1-8000 | 1-8000 | 1-8000 | 1-8000 | 1-8000 | 1-8000 |
Machine Weight | kg | 7500 | 10500 | 18000 | 13000 | 18000 | 20000 | 23000 |
Cutting fluid capacity | L | 240 | 240 | 400 | 400 | 400 | 400 | 500 |
Lubricating oil tank capacity | L | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
Electricity demand | KVA | 20 | 25 | 30 | 35 | 35 | 35 | 45 |
Air pressure requirements | kg/cm² | 5-8 | 5-8 | 5-8 | 5-8 | 5-8 | 5-8 | 5-8 |
Tool magazine type | / | Disc type/Cone-shaped | Disc type | Disc type/Chain type | Disc type/Chain type | Disc type/Chain type | Disc type/Chain type | Disc type/Chain type |
Tool magazine specifications | / | BT40 | BT40 | BT50 | BT50 | BT50 | BT50 | BT50 |
Tool magazine capacity | / | 16/24 | 24(32) | 24(32)/40 | 24(32)/40 | 24(32)/40 | 24(32)/40 | 24/32(40) |
Maximum tool size (diameter / length) | mm | φ78/300 | φ78/300 | φ125/350 | φ125/350 | φ125/350 | φ125/350 | φ125/400 |
Maximum tool weight | kg | 8 | 8 | 18 | 18 | 18 | 18 | 18 |
Positioning accuracy | mm | 0.008/300 | 0.008/300 | 0.008/300 | 0.008/300 | 0.008/300 | 0.008/300 | 0.008/300 |
Repeat positioning accuracy | mm | 0.005/300 | 0.005/300 | 0.005/300 | 0.005/300 | 0.005/300 | 0.005/300 | 0.005/300 |
Machine size | mm | 3100*2650*2900 | 4200*2950*3000 | 6900*3000*3400 | 3850*3200*3700 | 6100*3000*3400 | 6900*3000*3400 | 6900*3400*3600 |
Shortest tool change time (T-T) | s | 1.55 | 1.55 | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 |
Specifications | Unit | YMC-3018 | YMC-3022 | YMC-4022 | YMC-3025 | YMC-4025 |
X/Y/Z Travel | mm | 3000/1800/1000 | 3000/2200/1000 | 4000/2200/1000 | 3000/2500/1000 | 4000/2500/1000 |
Worktable size | mm | 3000×1600 | 3200×2000 | 4200×2000 | 3200×2200 | 4200×2200 |
Max. load of worktable | kg | 9000 | 10000 | 12000 | 12000 | 15000 |
Distance from spindle nose to worktable | mm | 200-1200 | 200-1200 | 200-1200 | 200-1200 | 200-1200 |
Distance between two columns | mm | 1800 | 2200 | 2200 | 2500 | 2500 |
Spindle Tapper | / | BT50/φ190 | BT50/φ190 | BT50/φ190 | BT50/φ190 | BT50/φ190 |
Spindle speed | rpm | 6000 | 6000 | 6000 | 6000 | 6000 |
Spindle power | kw | 15/18.5 | 22/26 | 22/26 | 22/26 | 22/26 |
G00 Rapid feed X/Y/Z | mm/min | 10000/15000/ | 10000/15000/ | 10000/15000/ | 10000/15000/ | 10000/15000/ |
G01 Cutting feed | mm/min | 1-8000 | 1-8000 | 1-8000 | 1-8000 | 1-8000 |
Machine Weight | kg | 26000 | 30000 | 34000 | 35000 | 39000 |
Cutting fluid capacity | L | 500 | 500 | 500 | 500 | 600 |
Lubricating oil tank capacity | L | 4 | 4 | 4 | 4 | 4 |
Electricity demand | KVA | 35 | 35 | 45 | 45 | 45 |
Air pressure requirements | kg/cm² | 5-8 | 5-8 | 5-8 | 5-8 | 5-8 |
Tool magazine type | / | Disc type/Chain type | Disc type/Chain type | Disc type/Chain type | Disc type/Chain type | Disc type/Chain type |
Tool magazine specifications | / | BT50 | BT50 | BT50 | BT50 | BT50 |
Tool magazine capacity | / | 24/32(40) | 24/32(40) | 24/32(40) | 24/32(40) | 24/32(40) |
Maximum tool size (diameter / length) | mm | φ125/40 | φ125/400 | φ125/400 | φ125/400 | φ125/400 |
Maximum tool weight | kg | 18 | 18 | 18 | 18 | 18 |
Positioning accuracy | mm | 0.008/300 | 0.008/300 | 0.008/300 | 0.008/300 | 0.008/300 |
Repeat positioning accuracy | mm | 0.005/300 | 0.005/300 | 0.005/300 | 0.005/300 | 0.005/300 |
Machine size | mm | 8400*3400*3600 | 8400*3800*3800 | 10600*3800*3800 | 8400*4400*3800 | 10600*4400*3800 |
Shortest tool change time (T-T) | s | 2.9 | 2.9 | 2.9 | 2.9 | 2.9 |