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Oturn
Setup and Positioning
Begin by placing the Hard Rail Servo Turret Tailstock T Series on a stable surface, ensuring the machine is level and securely mounted. Make sure the tailstock is properly aligned with the machine’s spindle and turret for smooth operation. Ensure that the rail system is free of obstructions and properly lubricated to ensure optimal performance.
Tooling and Tailstock Configuration
Once the tailstock is properly positioned, load the required tooling into the servo turret. The turret offers multiple tool stations, which can be easily indexed for quick tool changes during machining processes. Ensure that the tools are securely attached and checked for alignment to avoid inaccuracies.
Adjusting the Tailstock
The servo-driven tailstock is adjustable, allowing precise control over the part clamping and supporting operations. Use the control panel or manual adjustment system to move the tailstock to the desired position. You can adjust the tailstock’s position according to the workpiece size and requirements for turning or machining tasks.
Programming and Operation
Using the CNC control system, input the machining program for the specific operation. The Hard Rail Servo Turret Tailstock T Series can be operated alongside the turret to provide additional support during turning operations. Program the machine to perform tasks such as facing, drilling, or turning while utilizing the tailstock to stabilize and support the workpiece.
Start Machining
Once the machine is programmed, initiate the machining cycle. The servo-controlled tailstock will assist by applying the necessary pressure to the workpiece for steady machining. Monitor the machine to ensure that the tailstock maintains proper alignment and stability throughout the operation.
Tool Change and Cycle Adjustments
During machining, you may need to change tools or adjust the tailstock position. The servo turret system allows for easy tool indexing and adjustments on the fly. If more pressure is needed or a different angle is required, you can fine-tune the tailstock’s position to ensure precise results.
Post-Operation and Maintenance
After the machining cycle is complete, turn off the machine and remove the workpiece carefully. Regularly check the tailstock and turret for wear or damage, especially after long production runs. Clean the components and lubricate the moving parts to maintain smooth operation and prevent premature wear. Ensure all moving parts are properly secured and adjust for the next operation.
Technical Specifications
Item | CNC-860T/1000(H) | CNC-860T/1500(H) | CNC-860T/2000(H) | |
Bed | The bed and base are made of high-quality cast iron, and the bed is slanted at 30°. | |||
Processing range | Maximum rotation diameter of bed | Φ730mm | Φ730mm | Φ730mm |
Maximum processing diameter of discs | Φ620mm | Φ620mm | Φ620mm | |
Maximum processing diameter of the carriage | Φ440mm | Φ440mm | Φ440mm | |
Maximum processing length of bar | 1000mm | 1600mm | 2200mm | |
Maximum bar hole diameter | Φ75 | Φ75 | Φ75 | |
Travel Feed | X-axis maximum travel | 330mm | 330mm | 330mm |
Z-axis maximum travel | 1200mm | 1800mm | 2400mm | |
X/Z axis rapid movement rate | 18m/min | 18m/min | 18m/min | |
X/Z screw diameter/pitch | X:40/08 Z:50/10 | X:40/08 Z:50/10 | X:40/08 Z:50/10 | |
X/Z axis slide way specifications | Square slide way | Square slide way | Square slide way | |
X-axis servo motor | α22(with brake) | α22(with brake) | α22(with brake) | |
Z-axis servo motor | α22 | α22 | α30 | |
Turret servo motor | 3N.M | 3N.M | 3N.M | |
Precision | X/Z axis positioning precision | ±0.005/300mm | ±0.005/300mm | ±0.005/300mm |
X/Z axis repeat precision | ±0.005/300mm | ±0.005/300mm | ±0.005/300mm | |
Tailstock | Tailstock sleeve specifications/Maximum travel | Mohs 5#/1050mm | Mohs 5#/1600mm | Mohs 5#/2100mm |
Tailstock sleeve diameter/travel | Φ100/80 | Φ100/80 | Φ100/80 | |
Tailstock pressure range | 5~30kg/cm2 | 5~30kg/cm2 | 5~30kg/cm2 | |
Tailstock moving method | Manual latch (driven by saddle) | Manual latch (driven by saddle) | Manual latch (driven by saddle) | |
Spindle | Spindle nose type | A2-8 | A2-8 | A2-8 |
Spindle through hole diameter | Φ87 | Φ87 | Φ87 | |
Spindle maximum speed | 2500rpm | 2500rpm | 2500rpm | |
Spindle servo motor power | 22kw | 22kw | 30kw | |
Turret | Tool holder specifications | □32*32Φ50 | □32*32Φ50 | □32*32Φ50 |
Tool cutter specifications | 440 | 440 | 440 | |
Servo turret | 125 center height/12 workstations | 125 center height/12 workstations | 125 center height/12 workstations | |
Other | Total capacitance | 38kw | 38kw | 46kw |
Machine net weight | About 6500kg | About 7000kg | About 8000kg | |
Machine size (length*width*height) | 5100*2300*2200 | 6000*2500*2100 | 6500*2500*2100 |